ABQ Food / Beverage / Chemical Line: EESS-1

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Automatic packaging line EESS-1

It is a fully automated line designed for high production. Is easy to use and the entire cycle is automatically controlled by a programmable electronic microprocessor. It consists of a wrapper with very few mechanical drive and pneumatic devices Shrink tunnel heated by electrical resistance.

WRAPPING
With feed conveyor, motorized unlocking containers, dynamic pack separator, rotary grouper rotary packaging wrapper and optionally carton feeder.

FEED CONVEYOR
Linked or modular, with transfer fingers and very low coefficient of friction. Driven by a motor and gear operated from the control panel. Received and moved the pack or containers to the pack separator. This conveyor works permanently, even if the computer stops from lack of packaging, to maintain a low pressure lung constantly full.

DYNAMIC PACKAGING SEPARATOR  WITH NEW DESIGN
Make the separation of a given amount of packaging depending on the package to make, COULD EASILY BE SET BY A STEERING WHEEL, TO THE DIAMETER OF PACKAGING. This element characterizes our equipment, and thanks to it the dimming time ("start up") is minimized.

ROTARY GROUPER
It has a certain amount of rods that are responsible for moving the package to the rotary wrapping.

ROTARY WRAPPING
Mechanically actuated synchronously with the rotating grouper, makes the wrapping of the package, by overlaying the base film package (overlap).

• Easy threading of polyethylene.
• Double paster with quick splice of polyethylene.
• Easy income adjustment guide.
• Imput distributor with exclusive rotary motion system. • Polyethylene cutting long life rotating blade.
• Conveyor with vacuum generator for polyethylene.
• Failed detector for printed film.

DASHBOARD
• Button type punch-STOP for emergency stop.
• Electronic temperature controller. • MAINTENANCE MANUAL "on line".
• Allows direct modification of parameters.

UNLOCKING PACKAGING
Avoid locking of containers in the inlet guides placed on the feed conveyor, transmitting a circular motion, without damaging the packaging or labels.

CARDBOARD APPLICATOR (Optional)
Easy access with adjustable side guides from one wheel to keep the cards in the correct position. Easy viewing of stock.

HEAT SHRINK TUNNEL
Air heating by electrical resistance groups, armored and finned aluminum metallized, easily removable for maintenance. The air is circulated evenly inside the tunnel to reach all points of the package, including the bottom, allowing, in this way, a distributed across the surface of the pack. Wire mesh conveyor chain gimbal. Electronically adjustable speed drive.

COOLERS
Packages are cooled at the egress of the Shrink camera for variable pitch fan.

Outstanding Features

  • Bench quality tubular steel SAE 1020, painted with synthetic nitro-lacquer coating trays, doors and top cover sheet AISI 304 stainless steel 2 mm., Thick.
  • Infeed conveyor 90 ° 2,000 mm., Of variable length and width according to product packaging, built entirely in AISI 304 stainless steel with plastic modular chain, low coefficient of friction, with anti-roll side rails, and fixed speed to 18 m. / min.
  • Standardized protected according to IP55 specification engines.
  • Speed Reducers with closed lifetime lubrication.
  • Automatic independent Pasters, and motorized.
  • Double-acting pneumatic cylinders and cushioning FESTO.
  • Electro compact valves FESTO mounted in a single block.
  • Air handling unit consists of pressure regulator filter, mist lubricator and manometer.
  • Programmable Logic Controller latest generation terminal direct dialogue with LCD, equipped with all the necessary functions for the control and supervision of the team.
  • Sealing pulse system, controlling the voltaje given to two laminar electrodes and film cutting, and a permanent electrode for heating.
  • Double safety device on the seal bar.
  • Post-sealed cooler.
  • Centralized electrical cabinet, equipped with thermal-magnetic protection for actuation and elements.
  • Anti-accident C.E. Standard Protection.

Technical Data

Voltage (v) 3 x 380 + N (50/60 Hz) (*)
Installed Power (Kw) 6
Conveyor belt 1 x 0.5 HP – 1,500 rpm
Paster 2 x 0.33 HP – 1,500 rpm
Air Pressure (bar) 6
Production Speed (packs/minute) Up to 15 (**)
(*) On request, other voltages. / (**) Depending on the size and stability of the product.